Strong material adaptability: Capable of processing various types of metal materials, such as cold-rolled steel, hot-rolled steel, galvanized steel, high-strength steel, and various alloys. The range of thickness for the processed plates is wide, from 0.2mm to 6mm, and the maximum width can reach 2200mm. Whether it is the commonly used high-strength thin steel plate in the automotive industry or the thick-sized plates in the construction field, this production line can efficiently process them, fully meeting the diverse material processing needs of different industries.
High precision shearing and size control: Equipped with advanced servo drive systems and precise length measurement devices, the length positioning accuracy is extremely high. The length error during cutting can be controlled within a very small range, ensuring that the fixed-length cutting size of each plate is precisely consistent, fully meeting the strict industry standards for part size accuracy, such as automotive component manufacturing and the production of precision electronic equipment casings. At the same time, its swing-type shearing design ensures that the plates are uniformly stressed during the shearing process, with smooth and flat cuts without obvious burrs, deformations, etc., greatly improving product quality.
Efficient production operations: The production line operates quickly, capable of achieving continuous and rapid operations such as coil uncoiling, flattening, fixed-length shearing, and stacking. It reduces waiting time between processes and greatly improves production efficiency. For large-scale production needs, such as steel service centers and automotive manufacturing factories, it can quickly complete a large number of orders, effectively shortening delivery cycles and enhancing the market competitiveness of the enterprise.
Reliable equipment stability: The overall structure is welded with high-strength steel and undergoes precise processing and strict quality inspections to ensure that the equipment remains stable under long-term high-load operation.
Swing shear cut to length line is one kind of cut to length lines, It equips with swing shear which can swing side by side so as to cut trapezoidal blanks automatically.
Comprising the swing shear cut to length line
- 1 set heavy decoiler with auto loading car,
- 1 set precision straightener feeder,
- 1 set swing shear,
- 1 set lift-up type conveyor belt,
- 2 sets metal sheet stacking device.
Coil was loaded, lifted and installed on decoiler’s mandrel by the auto loading car, then decoiler payoff strips and insert strip head into straightener feeder part, electric adjust straightener gap device to adjust straightening performance automatically then feed strips to swing shear after processed by straightener feeder part. Next, swing shear cut strips to required trapezoidal shape, next, the blanks were carried out by the conveyor belt and come to auto stacking system.
Advantages of the swing shear cut to length line
- Flexible and convenient to cut different angled trapezoidal blanks, just need to set swing shear’s swing angles.Space saving, setup cost saving and maintenance cost saving
It can save much
- space and foundation cost etc. than blanking by stamping press line which need deep pit for press and coil feeding line etc. It also saves much space for stamping dies storage and maintenance cost for stamping dies etc.
- Can also be used as standard cut to length line to produce rectangle metal blanks.
Main parameters of the swing shear cut to length line
| No. | Item | Main parameters | Remarks |
| 1 | Material capacity | Low carbon steel, stainless steel, high tensile steel etc. | |
| 2 | Width range | 100-1700mm | |
| 3 | Thickness capacity | 0.5-4.5mm | Can customized as buyer’s requirements |
| 4 | Max. coil weight | 12T | Can customized as buyer’s requirements |
| 5 | Coil fed speed | 1-20m/min | Can customized as buyer’s requirements |
| 6 | straightening accuracy | Less than 1.5mm per meter | |
| 7 | Swing angle range | 0°-30° | |
| 8 | Stacking height | About 500mm | |
| 9 | Product counting | YES | |
| 10 | AC voltage | 3 phase 380V 50HZ | Or local voltage |
